LDMC-100 Series Pulse Power Supply Glow Ion Nitriding Furnace
Samy
LDMC-100
| Quantity: | |
|---|---|
LDMC-100 series pulse ion nitriding equipment
Main technical indicators:
Output voltage | 0-900V continuously adjustable |
Maximum output average current | 100A |
Pulse peak current | 200A |
Pulse frequency | 1000Hz |
Furnace working volume | φ1200×1400mm |
Working temperature | ≦650℃ |
Rated load | 1500KG |
Ultimate vacuum degree | ≤6.67Pa |
Pressure rise rate | ≤0.13Pa/min |
Vacuum to 20Pa time | ≤30min |
Arc extinguishing time | ≤15μs |
Temperature control accuracy | ±1°C |
Pressure control accuracy | ±1Pa |
Process | Automatic control |
Pulse ion nitriding equipment can be applied to industries:
▲ Typical parts of the automotive industry
Typical parts are: crankshaft, camshaft, valve, cylinder liner and piston ring, etc.
▲ Various grades of ductile iron, gray iron, alloy cast iron, etc.
Typical materials are: 20 steel, 40 steel, 20Cr, 20CrMnTi, 40Cr/38CrMoAl, 42CrMo, 50CrV, 1Cr18Ni9Ti, H13
▲ Various spare parts
Typical parts such as: extruder screw, gear, precision lead screw, aluminum extrusion film, precision piston, piston ring, engine crankshaft, etc.
LDMC-100 series pulse ion nitriding equipment configuration table
Name | Specification introduce | Qty |
Vacuum furnace body | Chamber size：φ1200×1400mmH | 1 |
Vacuum pump | 2X-15 | 2 |
Electric vacuum butterfly valve | China GID-50 | 2 |
Vacuum solenoid valve | China DDC-JQ50 | 2 |
Mass flow controller | China D07 | 2 |
Film type absolute pressure vacuum gauge | China ZJ-1C | 1 |
Pressure control | Japan SR3 | 1 |
Temperature control | Japan SRS13 | 1 |
Rectifier transformer | China (36KVA oil-immersed) | 1 |
PLC(Programmable controller) | Mitsubishi FX series from Japan | 1 |
Industrial PC | 15＂ color touch-able display | 1 |
Cooling tower (tank) | Flow ≥2M3/h | 1 |
Selection and function of ion nitriding furnace
Chamber size | LDMC-100A | LDMC-100AZ |
Heating power（kw） | ¢1200x1400mm | ¢1200x1400mm |
Limited vacuum（Pa） | 100 | 100 |
Rising rate（Pa/min） | ≤6.7 | ≤6.7 |
Max loading（kg） | ≤0.13Pa | ≤0.13Pa |
Treated maximum surface area | 1500 | 1500 |
Normal operating temperature(℃) | 10㎡ | 10㎡ |
Maximum operating temperature(℃) | 500±50 | 500±50 |
Maximum peak current(A) | ≤650 | ≤650 |
Maximum current(S) | 200 | 200 |
Maximum output voltage(V) | 100 | 100 |
Frequency(Hz) | 0-900V Continuously adjustable | 0-900V Continuously adjustable |
Frequency(Hz) | 1000 | 1000 |
Control mode | Fixed frequency width adjustment | Fixed frequency width adjustment |
Output waveform | Rectangular square wave | |
Arc Speed | ≤15μs | ≤15μs |
Temperature control mode | PID Automatic control | PID Automatic control |
Pressure control mode | Manual control | PID Automatic control |
Pressure sensor type | Absolute pressure transmitte | Absolute pressure transmitte |
Flow control mode | Manual control | PID Automatic control |
Ammonia flow-meter type | Glass rotor flow-meter | Mass flow-meter |
Carbon flow-meter type | Glass rotor flow-meter | Mass flow-meter |
Parameter input mode | Key input | Touch screen input |
Parameter recording mode | Recorder (temperature) | Computer automatic input |
Manual operation mode | Yes | Yes |
Automatic operation mode | No | Yes |
Programmable controller(PLC) | No | Yes |
Industrial control computer | No | Yes |
Furnace cooling mode | Multi-channel water inlet manual adjustment | Multi-channel water inlet manual adjustment |
Control cabinet size | 1400*700*2000mm | |
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